Do
you have a question about clay brick?
Look through our list of Frequently Asked Questions and see if it's
answered here. If you need more help on
a technical question, see our Technical
Notes or contact BIA's Engineers at
703.620.0010 / brickinfo@bia.org. You can also check out eBrickSolutions.com for even more answers.
To make it
easier to find the answers you need, the FAQs are
organized by type of use. Select the
section that best fits your question.
Please note, however, that some questions are of interest in more than
one area so if you do not find your question where you expect it, look through
the other areas as well.
General FAQs
Commercial/Institutional FAQs
Landscape FAQs
Residential FAQs
General Brick FAQS
Is there
a library of information on how to use brick?
BIA publishes a series entitled Technical Notes which
contains our most current information available on brick. This series covers a
broad range of topics including design, specifications, properties, and
construction. The Technical Notes present the most up-to-date information
available on brick from BIA staff engineers. Most of the topics and answers given in
this Frequently Asked Questions feature are derived from the Technical Notes.
Are
there many color options available with brick?
Brick is an all-natural
building material that is made from a mix of clay and water that is then baked,
or "fired," in a kiln until hardened. Different clays produce
different colors, and there are many different types of clays. In addition,
various natural coatings, such as sand and limestone, can also be added during
the firing process to produce different colors, effects, textures and finishes.
Even a brick's position in the kiln can affect the final look. When you combine
these with the tonal varieties of today's mortars, you can see that your color
choices in brick are virtually endless.
Where can I find out about my color options in brick?
Visit a brick showroom near you to review your options. You'll have the
chance to review hundreds of brick and mortar combinations. To locate a
showroom, go to the online Member Directory. Also, be sure to check your local
Yellow Pages under "Brick." hundreds of brick and mortar
combinations.
How can
I match existing brick?
Unfortunately,
there is no national database of brick colors and textures. However, a local
brick distributor representing a wide variety of manufacturers will probably be
able to match your brick if it is still manufactured. A good brick salesman
will know which brick in his stock comes closest to yours. This web site also
has links to manufacturers
many of whom have brick displayed on their web site. For names of local brick
manufacturers and distributors, see your local Yellow Pages under
"Brick".
Commercial/Institutional FAQs
Should brickwork be
painted?
A brick wall may be painted
provided the correct preparation is done, the proper paint is selected, and the
paint is applied correctly. Generally, new brick walls are not
painted. However, if it is desired to paint a recently constructed brick
wall, the wall should be allowed to fully cure 28 days and should not be
cleaned or treated with acid solutions. Alkali-resistant paints should be
used and a zinc chloride or zinc sulfate solution may need to be applied to the
wall to neutralize the surface.
Painting brick does not
preclude good construction and detailing practices. Any deficiencies such
as surface deposits; broken brick; cracked, loose or missing mortar; or
inadequate flashing and weep holes should be corrected prior to painting.
In addition, the brick should be thoroughly cleaned and given ample time to dry
before application of paint. See Technical Notes 7F and
20 for more information.
For brickwork to function properly, the wall must resist moisture
penetration and be permeable to vapor from the structure. Consequently,
any paint applied to the wall must also have these same characteristics.
In addition, the inherent features of a brick wall which channel water out, such
as weep holes and vents, must not be clogged by paint or caulk to inhibit the
flow of water.
Latex and portland cement-based paints perform well
on brick walls. Oil-based, alkyd, rubber and epoxy paints do not allow
any vapor in the wall to escape and consequently should not be applied to
brick. Prior to painting, the brick should receive a prime coat suitable
for the paint application per manufacturer's instructions. For
additional information on painting brick masonry, see Technical Notes 6.
Should a water repellent be applied to a brick wall?
Generally, water repellents
are only an interim solution to any water penetrating a brick wall since they
loose their ability to repel water after 1 to 10 years. However, in cases
where all other options have been exhausted, it may be considered as long as
one is aware of the inherent nature of water repellents.
There are basically two types of water repellents: films and penetrants. Films such as acrylics, stearates, mineral gum waxes, urethanes and silicone resins
form a thin membrane over the brick. Penetrants
such as silanes, siloxanes
and blends actually penetrate the brick surface. Films are good at
repelling water but poor at permitting water vapor transmission which allow the wall to breathe. Penetrants,
on the other hand, are good at both. They will usually have a matte
finish while films may produce a higher sheen. Penetrants
are more acceptable since they allow any water present in the brick to exit the
wall. However, penetrants will not provide
graffiti-resistance to a wall while some films will.
Application of a water repellent does not negate proper brick construction and
detailing procedures. Any deficiencies in a brick wall such as inadequate
flashing, weep holes, mortar joints or broken brick should be corrected prior
to the application of a water repellent. The wall should also be cleaned
and allowed to thoroughly dry before administering a water
repellent. For additional information on water repellents, see Technical Notes 6A.
Is there a test to determine the amount of efflorescence in brick?
ASTM C 67 has a method to
test for efflorescence, but it is meant to be conducted before the brick are
shipped to the job. While it will not result in a quantitative amount of
efflorescence present, it will indicate if the brick effloresces or not.
Unfortunately, this test is not appropriate for brick that have already been
built into a wall.
Chemical tests on existing efflorescence could be done to find the type of salt
present. A masonry consultant should be contacted to make this
determination. For additional information on efflorescence, see Technical Notes 23 and
23A.
What is the best weep system?
Weep systems in use include
wicks, oiled rods, weep tubes, open head joints, and vents.
BIA does not advocate one type of weep
system over another. Wicks should be spaced at 16" o.c. with the remainder of the weep systems spaced at
12" o.c. Rope wicks can be made from
cotton sash cord. Drainage materials used at the bottom of the cavity are
most effective for open type of weep holes like open head joints, weep tubes,
etc., however it could be used with rope wicks.
It is important to maintain a clean, open cavity for weep holes to function
properly. If mortar droppings are anticipated, then it is best to detail
a drainage material that will catch any mortar like pea gravel or mesh. For
additional information on weep holes, see Technical Notes 7.
Why should steel stud parapets be avoided?
There are two primary
reasons steel stud parapets are advised against. The increased possibility of
water penetration and resulting corrosion is one issue. A parapet is
externally exposed on three sides making it one of the most vulnerable areas of
a building. Furthermore, it is insulated differently than the wall below
and can potentially be subjected to more thermal-related issues than other
parts of a wall. Water penetration is also more likely due to rain or
condensation. This water penetration could lead to corrosion and other
future problems.
The second issue deals with the differential movement of the brick and steel
stud. The stud can expand at a much higher rate than the brick.
This could effect the coping used on the top of the
wall and surrounding mortar joints.
Obviously, these issues can be dealt with in design and construction, but
BIA has seen some problems in the past
with this type of assembly.
What is the best flashing?
A flashing material must be
impervious to water, tough enough to withstand construction abuse and yet
flexible enough to conform to the desired shape, and not deteriorate while in
service. It should also not react with mortar or corrode and should be
compatible with joint sealants.
Traditionally, copper sheet has been used as flashing in masonry walls.
Stainless and galvanized steel sheet have also been used as flashing.
More recently, plastics and combination flashings have found their way into
masonry walls. While there are pros and cons to each type of flashing and
a range of cost associated with each, they will all perform satisfactorily as
long as they meet the basic criteria for a flashing material. For
additional information on flashing, see Technical Notes 7A.
Is there a freeze-thaw test for brick?
ASTM C 67 contains a
freezing and thawing test which is presently the industry accepted
standard. This test should be conducted prior to delivery of brick to the
job site. Bricks pass the test if, after 50 freeze/thaw cycles, they do
not exhibit significant weight loss, breaking, or cracking. The test is
designed to be performed on brick that have not yet been built into a wall.
There are many factors that contribute to brickwork's ability to withstand
cyclical freeze/thaw including workmanship; the mortar type, its air content
and consistency when laid; and the degree of saturation in a wall. These
factors cannot be tested for in ASTM C 67 since they involve other elements
outside the brick itself.
Consequently, it is not a forgone conclusion that a brick that passes the test
will not experience adverse effects when incorporated into brickwork. Attention to proper design, detailing and workmanship can
assure a durable wall assembly.
What spacing should be used for brick expansion joints?
Brick is the smallest
dimension it will be in its long service life when it leaves the kiln. As
it is exposed to moisture from a variety of sources including the air, wet
mortar, rain and condensation, it will naturally expand since it is a clay
product. Temperature will also cause brick to expand and contract.
Consequently, it is important to incorporate expansion joints into brickwork to
accommodate this movement.
Expansion joints should be located where stresses or cracks are likely to
develop in brickwork. Prime candidates for expansion joints include long
expanses of walls, corners, offsets, setbacks, and parapets. Expansion
joints should also be located below shelf angles to account for vertical
expansion of brick.
When accent bands of other materials such as precast
or concrete masonry units are included in a wall, it may be prudent to include
a bond break or slip joint between the two dissimilar materials if their
coefficients of expansion are significantly different. Bond breaks are
created by embedding a smooth sheet such as flashing materials in the mortar
bed which allow the materials to move independent of each other.
When determining where expansion joints should be placed, it may be necessary
to calculate the amount of expansion anticipated. This can be done by
knowing the coefficients of expansion of the brickwork and the parameters of
its environment. For additional information on expansion joints, see Technical Notes 18 and
18A.
How can paint be removed from brickwork?
As always, the wall should
be thoroughly saturated with water before and after any cleaning application.
Also, a small inconspicuous area of wall should be tested to confirm that any
solutions used will not harm the brick.
Freshly applied paint can be removed with a solution of trisodium
phosphate mixed with water at a rate of 2 lb. per gallon of water. Apply
the solution to the brick; allow it to soften paint; and remove with scraper
and stiff bristle brush. Proprietary chemical compounds are also
available through local distributors to remove fresh paint.
Existing paint which has been in place for some time is more
difficult to remove and may require using abrasive techniques with non-steel
scrapers or sandblasting by a professional. Certain brick should
not be sandblasted. Proprietary chemical compounds from local
distributors in the form of a gel solvent may be necessary to soften existing
paint. Numerous applications may be necessary depending on the number of
paint layers. For additional information on removing paint from
brickwork, see Technical
Notes 20.
Can stains be removed from brickwork?
Most stains and
discoloration can be removed from brickwork if the proper cleaning technique is
employed. There are essentially two categories of stains; those which are
externally applied to the wall and those which originate from within the
wall. Those which come from within a wall may need additional investigation
to prevent the stain from returning.
As always, it is important to thoroughly saturate a brick wall before
application of any cleaning solution. As a general rule, acidic cleaning
solutions should only be applied to red brick with no surface finish such as
sand. Also, an inconspicuous area of the wall should be tested with any
cleaning solution for compatibility prior to application on the entire
wall. Any cleaning solutions should be thoroughly rinsed from the wall.
Most stains can be dealt with by thoroughly washing the wall with a common
household or kitchen cleanser dissolved in water and applied to the wall with a
stiff bristle brush. If this is ineffective, a poultice which dissolves
the stain and pulls it into an inert material may be necessary. The inert
material can be talc, whiting or fuller's earth while the solvent will vary
based on the type of stain. Proprietary cleaning agents can also be
employed to remove specific stains.
Sandblasting and pressure washing brickwork can also be options for certain
brick when especially stubborn mortar or externally applied stains are
involved. Bricks with coatings such as sand or slurry finishes should not
be cleaned in this manner. Sandblasting and pressure washing should
usually only be undertaken by a competent professional with experience.
If improperly executed, either of these methods can permanently damage the
brick. For more information on stain removal, see Technical Notes 20.
Can water penetrate brickwork?
Homes have been built for hundreds of
years with the knowledge that brickwork is not impervious to water. Water
can migrate into brickwork. Brickwork handles this moisture by either
having a cavity or separation between itself and the wall behind it or by being
so thick that it acts as a barrier to the water.
For a drainage wall, water travels down the backside of the brick in the air
space and is then channeled out with flashing (metal or plastic sheet) sloped
toward the face of the wall and weep holes (small openings or tubes) spaced
every few brick at the mortar joints. These flashing and weep holes
should be located above all doors and windows, below all window sills, and
above the ground at the base of the wall. In a barrier wall, the mass of the
brickwork keeps the interior of the wall dry by allowing water to
evaporate before proceeding all the way through the wall. Only under
prolonged exposure to sustained moisture or rain will a
barrier wall exhibit moisture on the interior. When this occurs,
the moisture then drains down the back of the wall into flashing at the base
which channels it out through weep holes.
The overwhelming majority of brickwork is properly detailed and constructed,
experiencing no moisture problems. In the few instances where moisture is
a problem, it can be attributed to poor construction or detailing in the
brickwork. It is important to maintain a clean space
behind the brick in drainage walls. Full contact between mortar and bricks
and proper installation of flashing and weep holes are also important to ensure
the highest water penetration resistance. Applying and maintaining a
proper sealant around window and door openings also plays a vital role in
keeping moisture out. For additional information on water penetration
resistance of brick, see Technical
Notes 7, 7A and 7B. For additional information on cleaning, see Technical Notes 20.
Landscape FAQs
What type of base should I use for brick paving?
A flexible
base consists of compacted crushed stone, gravel or coarse sand. Only mortarless brick paving is suitable for this type of base.
A semi-rigid base consists of asphalt concrete, commonly referred to as
asphalt. Once again, only mortarless brick paving is
suitable over this type of base. A rigid base is defined as a reinforced or unreinforced concrete slab on grade. Mortarless
or mortared brick paving may be placed over this type of base.
Flexible bases include crushed stone, gravel or coarse sand. Applications for
flexible bases range from residential patios to city streets. Flexible paving
systems are typically the most economical to install since less labor and fewer
materials are involved. A flexible paving system allows easier repairs to
utilities located beneath the pavement. Flexible pavements also allow for water
to percolate down through the system instead of running off on the surface. The
thickness of each layer in a flexible pavement depends upon the imposed loads
and the properties of each layer. A pavement subjected to heavy vehicular
traffic requires a thicker base than a pavement subjected to pedestrian
traffic.
Mortared brick paving
can be used for any type of pedestrian or vehicular traffic in both interior
and exterior applications. This type of assembly is especially well-suited for
heavy vehicular areas such as streets or parking lots and where surface
drainage is necessary.
Can brick pavers be installed over an existing concrete or asphalt driveway,
patio or walk?
Brick paving can be installed over existing concrete or asphalt as long as
it is in reasonably good shape. To ensure an adequate foundation for the brick,
the existing concrete slab or asphalt should be inspected and repaired as
necessary. Any cracks, chips, holes, ruts or spalls
should be repaired in order to achieve a flat surface.
The brick can be installed either with or without mortar. If no mortar is used,
a half-inch setting bed of coarse sand should be laid and compacted. An edging
of metal or heavy-duty plastic should be placed around the perimeter of the
brickwork and set to just below the height of the finished brick surface.
Pavers can then be placed in the desired pattern on top of the sand. The bricks
should be placed as close to each other as possible. It may be necessary to cut
some of the brick near the edging. Once the brick are all in place, install
mason's sand between the brick and over the surface. Sweep away excess surface
sand and the brick pavement is ready for traffic.
If mortar is used, the concrete slab should be prepared in the same manner as
above. A half-inch mortar setting bed should then be applied upon which the
bricks are set with mortar placed between the pavers. Only a small area should
receive the setting bed at a time in order to ensure that it does not set prior
to laying the brick. Mortared brickwork should not be laid on asphalt. For
additional information on installing pavers, see Technical Notes 14 and
14A. An online course, "Paving Training Program:
Clay Pavers" is also available.
Can a
do-it-yourselfer construct a new brick driveway, patio or walk?
A new brick pavement can be
constructed on asphalt, concrete, or compacted gravel as a base. For asphalt
and concrete bases, the base material should be installed according to standard
construction procedure and then the brick can be constructed on top. (See
previous question.)
For a compacted aggregrate base, the earth below
should be well compacted. All brick pavements should have the earth graded to a
minimum slope of a quarter-inch per foot for drainage. Then four-inches of
crushed stone, followed by a layer of geotextile
material, if desired, and one inch sand setting bed of coarse concrete sand is
laid. An edging of heavy plastic or metal should be installed at the perimeter
of the brick. The brick should then be laid on top of the sand and cut as
needed at the edging. Mason's sand should then be spread on the top and in
between the brick and consolidated with a plate compactor if necessary. Mason's
sand should be added until all the joints are filled and any excess sand should
be removed.
For pavements such as driveways, a six to eight-inch gravel base should be
installed and compacted with a plate compactor. Then a geotextile
material should be installed and a one-inch setting bed of coarse sand laid. Placing edging, brick and mason's sand between the
joints should then proceed as outlined above. Heavier duty pavements can be
laid in the same manner, but the base is thicker.
Adequate preparation of the earth before installation and compaction of the
entire assembly after installation with a plate compactor are essential to a well-constructed
brick pavement. For additional information on installing brick pavements,
see Technical Notes
14 and 14A. An online course, "Paving Training Program:
Clay Pavers" is also available.
Residential FAQs
Why should I buy a brick
home?
Nothing else can
match the classic beauty and elegance of a brick home. Building with brick
says, "You have arrived." But there's more to brick than just looks.
Brick offers lasting value. It can enhance the resale value of your home by as
much as 6 percent. Brick is virtually maintenance free. It doesn't rot, dent, or need to be painted and it won't be eaten by
termites. Brick is also energy efficient, keeping you cool in the summer and
warm in the winter. In short, brick offers you a combination of advantages not
found in any other siding material. The world's most beautiful and most
practical homes are built with brick.
Is brick that much more expensive than other siding materials?
Brick costs more than some other commonly used siding materials because
brick is a premium product, but it's not nearly as expensive as you might
think. In many parts of the country, a new brick home will cost you only a
small percentage more than a comparable vinyl-sided home. Other products, such
as artificial stucco, cost about the same as brick, but are far less durable
and require much greater maintenance and upkeep.
What kind of maintenance does a brick home require?
A brick home is virtually maintenance free. Brick is one of the oldest
building materials in the world, and one of the reasons it's still so popular
is brick's ease of upkeep. Brick never needs painting, never rots, will never
be eaten by termites and will never dent or tear. Brick homes built hundreds of
years ago still stand today.
Is brick energy efficient?
Brick is a building material that has exceptional "thermal mass " properties. Thermal mass is the ability of a
heavy, dense material to store heat and then slowly release it. For you, this
means that during the summer months your brick home stays cool during the
hottest part of the day. During the winter, brick walls store your home's heat
and radiate it back to you. Vinyl, aluminum, wood or EIFS (artificial stucco)
are all thin, light building materials that don't have good thermal mass
properties. The superior thermal mass qualities of brick have been known for
centuries. Most notably, the Pueblo Indians in the Southwest used adobe masonry
to moderate weather extremes and keep their homes comfortable.
How does brick impact my home insurance costs?
A brick home is fire resistant, pest resistant and weather resistant. Brick
is such a strong and durable building material that your insurance companies
may even offer you a discount on your home insurance costs. Check with your
agent for more details.
Do brick homes have a better resale value?
Take a look through this Sunday's real estate section of your local
newspaper and read the home listings. Notice how people always list brick as a
primary selling point. Brick's beauty and practicality are always a plus when
you resell. On average, a brick exterior adds 6% to the resale value of your
home.
Does brick allow me to
personalize the look of my home?
Brick is not a
one-dimensional product like stucco or siding. Brick allows you to personalize
the look of your home with elegant detailing, such as arches and quoins,
different bond patterns and special shapes. Brick expresses your personality
and style like no other building product can.
What are the correct
dimensions for a brick fireplace?
Single-face
fireplace dimensions including the firebox depth, width and height along with
the proportionate flue size are given in Technical Notes 19.
This Technical Notes also addresses all
the necessary features in a brick fireplace and their relationship to one
another. Additional details are provided in Technical Notes 19A
while proper chimney construction is outlined in Technical Notes 19 B.
Can I change my brick's
color once it is in a wall?
A brick's color can
be attributed to its clay composition, any added compounds, its firing
temperature and any surface treatments. Because brick is composed of naturally
occurring materials, all brick will not necessarily be exactly the same. For
this reason, some brick may be of a slightly different color than others in a
given batch. Usually, this adds character to a wall, but occasionally it is
desired to blend these brick with other brick in the wall. This can be done by
individually staining the brick in question.
Staining is a common practice and is usually done by a professional with
expertise in its application. The stain itself is a proprietary product made
specifically for brick. A local brick supplier in your Yellow Pages should be
consulted for a product and professional applicator. Since the surrounding
mortar joints must be masked, it is a time consuming process and is usually
only done when a limited number of brick are involved. If staining is done
properly, it should have no detrimental effect on the bricks and should provide
a long lasting finish.
Can I add brick to my existing home?
Brick can be added to an existing home. This can be done by adding a
nominal three- or four-inch thick brick in front of the wall and supporting it
by either the existing footing or on an angle fastened to the existing concrete
or block foundation wall. It is important to properly detail the wall by
providing flashing and weep holes at all points of support. The area beneath
the angle at or below the ground level should have gravel at least six-inches
deep to provide good drainage. The brick should also have at least a one-inch
air space between itself and the existing siding. Building paper should cover
the existing siding unless it is already provided behind the existing siding.
Corrosion-resistant metal anchors should tie the brick to the studs in the
existing wall. The joint between the brickwork and all doors and windows should
be closed with silicone caulk. Insulation may also be added to increase the
total thermal value of the wall. For additional information on installing
brick on your existing home, see Technical Notes 28A.
Another alternative is to use thin brick in panels and attach them directly
to wall studs. This may mean removing the existing siding in order to attach
the thin brick. Insulation may also be added if desired. For additional
information on installing thin brick, see Technical Notes 28C.
Can ivy or other plants
growing on my brick damage it?
To answer this
question, you need to understand the consequences of leaving or removing plant
growth. This growth on brick can potentially damage it by forcing root tendrils
into the mortar joints. Moisture can then find its way into the wall and
freeze-thaw action or other moisture related events can occur resulting in
damage. However, ivy also sheds rainwater and reduces the surface temperature
of the wall. Properly constructed walls with good workmanship and well-tooled
joints can also resist tendril intrusion better than poorly constructed walls.
When existing plant growth is removed from a brick wall, it may also remove
part of the mortar from the joint. This could result in the wall having to be repointed by removing any broken mortar and repacking with
new. Further, complete removal of the tendrils is difficult. Failure to do so
may result in stains on the wall.
Therefore, it is an evaluation which is best made by the owners taking these as
well as the aesthetic and economic considerations into account. While plant
growth can shorten the life of brickwork, a well-constructed wall should still
last for many decades.
Additional information on plant growth on brickwork is available by ordering
Engineering and Research Digest #621 from the Brick Bookstore.
What are the correct procedures
for repointing brickwork?
Repointing or tuck-pointing existing brickwork
may be in order when mortar joints have softened, deteriorated or exhibited
pronounced cracking. Generally, repointing involves
carefully removing existing damaged mortar while not disturbing or cutting the
existing brick. The joint is then repacked with mortar in layers.
It is important to remember that the mortar should always have slightly less
strength than the brick. Usually, the best mortar for use in repointing is what was in the wall to begin with. For most
walls less than 70 years old, generally Type N or O mortar should be used when repointing. For structures older than this, it is best to
try and determine what the original mortar consisted of and match that. For
more information concerning repointing, see Technical Notes 7F.
What is the fire resistance rating of a brick wall assembly?
Since the
primary ingredient in brick is clay which is fired to around 2000 F, it is a
non-combustible material. As such, it is an excellent cladding choice to resist
or confine fires.
A brick wall's fire resistance rating can be calculated. This is done by
extrapolating from known fire resistance periods for a given thickness of wall.
Refer to Technical Notes 16B for further information on how to calculate fire
resistance ratings for specific brick walls.
Currently, there are four Underwriters Laboratories tests which have assigned
fire resistant ratings to specific wall assemblies. They include U302, U418,
U425 and U902. U302 yields a 2 hour rating and involves a brick veneer drainage
wall with wood studs and gypsum sheathing and wallboard. U418 and U425 vary in
rating between æ to 2 hours and are brick veneer drainage walls with steel
studs and gypsum sheathing and wallboard. U902 consists of a drainage wall with
brick veneer and concrete masonry units and has a 4 hour rating. For further
information on fire resistance of brick, see Technical Notes 16 and
16B.